Welcome to my portfolio, where I showcase a collection of notable projects and case studies that highlight my experience and expertise in research and development within the nonwoven, textile, and consumer products industries. I specialize in the creation of innovative, multifunctional products and technologies across various sectors, including healthcare, hygiene, protection, and wastewater treatment. Below, you'll find examples of some of the projects I’ve led and contributed to over the years, demonstrating my ability to drive product innovation, manage complex projects, and deliver successful outcomes.
Case Study 1: Development of Secure Flush Technology
Client: Private Label Wet Wipes Manufacturer
Role: Associate Director, Personal Care R&D
Challenge: The market demanded a flushable wipe that could disperse rapidly in water to meet consumer and regulatory requirements, while maintaining product integrity and efficacy.
Solution: I led the development of a patented technology called “Secure Flush,” which enabled wipes to disperse within seconds of flushing. This technology was a breakthrough in the flushable wipe market and addressed environmental concerns while maintaining high product performance.
Results: The product became a major market success and expanded sales in North America.
https://patents.google.com/patent/US20220047468A1/en
https://www.inda.org/awards/wow-innovation-award.html
Case Study 2: Next-Generation Wipes for Personal Care
Client: Private Label Wet Wipes Manufacturer
Role: Associate Director, Personal Care R&D
Challenge: Personal care customers requested a next-generation wipe for sensitive skin that could maintain its integrity while being gentle and effective for various uses.
Solution: I led the development of a range of wipes for baby and facial using new raw materials and manufacturing methods. These wipes incorporated innovative raw materials and formulations, resulting in next gen products that were both effective and gentle while having a high strength for durability during use and softness and plushness that feel luxurious and soothing on the skin.
Results: The wipes successfully launched in major retail chains like Costco, Walmart and Target, providing a greater revenue stream and expanding the product portfolio to include a broader range of customer needs.
Case Study 3: Development of Flushability Guidelines for Nonwoven Products
Client: INDA (The Association of the Nonwoven Fabrics Industry)
Role: Subject Matter Expert (SME)
Challenge: The increasing use of disposable nonwoven products, such as wipes, posed significant environmental challenges related to their flushability. To address these concerns, there was a need for clear, standardized guidelines to assess whether these products were safe for flushing in wastewater systems without causing blockages or environmental harm.
Solution: I was part of a cross-functional team of industry experts tasked with writing the 4th Edition Guidelines for Assessing the Flushability of Disposable Nonwoven Products, published by INDA. As an SME, I worked closely with government agencies, wastewater facility managements, scientists, labs, and other companies within the Consumer Goods (CG) and nonwoven industries to ensure the guidelines were both scientifically sound and practical for real-world implementation.
- Collaborated with wastewater management facilities to understand the impact of flushable products on systems and treatment processes.
- Worked with environmental scientists and labs to test various nonwoven products under controlled conditions, assessing their degradation and impact on plumbing and sewage infrastructure.
- Contributed to the development of testing protocols that were both rigorous and feasible for manufacturers to implement, ensuring that their products met safety and environmental standards.
Results: - The updated guidelines became a key reference for manufacturers and government regulators, promoting environmentally responsible product design and reducing the risk of blockages and pollution in wastewater systems.
- The guidelines were adopted by major industry players and helped shape policies and regulations surrounding flushable wipes and other disposable nonwoven products in both the U.S. and international markets.
- The collaborative efforts resulted in a more sustainable and standardized approach to product development, benefitting both consumers and the environment.
This project exemplifies my ability to collaborate with diverse stakeholders, ranging from regulatory bodies to private companies, in creating actionable, scientifically-backed guidelines that address pressing environmental concerns. My expertise in both technical textiles and regulatory compliance played a crucial role in driving this initiative forward and ensuring its success.
Case Study 4: Contribution to ISO 24516-3:2017 Guidelines for Wastewater Collection Networks
Client: ISO (International Organization for Standardization)
Role: Subject Matter Expert (SME)
Challenge: With increasing global attention on sustainable water management and the need for improved wastewater systems, there was a growing demand for internationally recognized guidelines and best practices. These guidelines were essential to ensure that wastewater collection networks were effectively managed and could support sustainable water practices in the face of challenges such as population growth and climate change. There was a need for expert input to develop technical standards that would guide the management of wastewater assets, including collection networks.
Solution:
- ISO 24516-3:2017 Guidelines Development:
I participated in a development committee for the ISO 24516-3:2017 guidelines as one of three American Subject Matter Experts (SMEs) in the team. This involved collaborating with a diverse group of international experts in the field of wastewater management and infrastructure. - Contributed technical expertise on wastewater systems, focusing on asset management and operational best practices to ensure the efficient and sustainable operation of wastewater collection networks.
- Worked closely with other SMEs to define and establish standardized methods for assessing, managing, and maintaining wastewater assets to optimize their lifecycle and reduce operational costs.
- Assisted in developing clear, actionable guidelines for wastewater treatment facilities, municipal authorities, and other stakeholders to improve the performance and sustainability of wastewater collection networks globally.
- Global Collaboration:
The development of these guidelines required extensive collaboration with global experts, including engineers, wastewater facility managers, and scientists from across the world. - Provided critical input on technological advancements, material science, and infrastructure design to ensure that the guidelines were comprehensive, scalable, and adaptable to various regions and systems.
- Facilitated the integration of international best practices into the guidelines to ensure that they could be universally applied while accommodating local regulatory and environmental requirements.
Results:
- The ISO 24516-3:2017 guidelines became a crucial resource for wastewater management authorities, municipalities, and global organizations in managing wastewater collection networks more efficiently and sustainably.
- These guidelines have been widely adopted, helping to standardize practices across the globe and ensuring the long-term reliability of wastewater systems, thus enhancing water conservation efforts and reducing environmental impacts.
- My involvement as an SME in this project reinforced the importance of collaboration between technical experts and regulatory bodies to drive global standards that promote sustainability and operational efficiency.
This case study demonstrates my expertise in wastewater management systems and my significant contribution to developing ISO 24516-3:2017 guidelines. My role as an SME in this international effort reflects my ability to work within multidisciplinary teams to create globally recognized standards that ensure the sustainability and efficiency of critical infrastructure.
Case Study 5: Advocacy and Representation in Flushable Products Legislation
Client: Private Label Wet Wipes Manufacturer
Role: Subject Matter Expert (SME), Government Relations Advocate
Challenge: As consumer demand for flushable products such as wipes grew, the need for clear and effective regulatory guidelines also escalated. Government bodies in both the U.S. and Europe began considering legislation aimed at managing the impact of disposable nonwoven products on wastewater systems. There was a critical need to ensure that the company's products and technologies were represented in these discussions to align with industry standards and prevent overregulation that could hinder product innovation.
Solution:
- Government Relations and Legislation Monitoring:
I represented Nice-Pak Products Inc. at key industry government relations committees, ensuring that the company was at the forefront of discussions regarding the regulation of flushable products. This role involved closely monitoring legislative efforts across the U.S. and Europe, and proactively engaging with policy-makers, regulators, and legislators to present technical data and evidence regarding the safety and environmental impact of the company's products. - Participated in high-level meetings with lobbyists, government organizations, and legislators to ensure that our products were understood in the context of emerging legislation and standards, offering insights backed by data on product performance and environmental considerations.
- Worked to influence regulatory decisions by providing scientific data and real-world product testing results, ensuring that new regulations would be based on sound technical evidence and aligned with industry capabilities.
- Collaboration with Regulatory Bodies:
Throughout the legislative process, I collaborated with a broad range of stakeholders, including wastewater management officials, environmental agencies, and global standard organizations. - Played an instrumental role in shaping policy by providing expert opinions and presenting research data that demonstrated the benefits of modern flushable technologies, such as Secure Flush Technology and Ecoflush technology, which improved product performance without compromising wastewater systems.
- Ensuring Accurate Representation of Product Impact:
My participation in these government relations efforts ensured that Nice-Pak’s flushable products were accurately represented and understood in the context of wastewater management and environmental protection. This advocacy helped to ensure that the company could continue to innovate while adhering to evolving regulatory guidelines.
Results:
- My involvement in these efforts helped shape more balanced and evidence-based legislative frameworks that supported the continued innovation of flushable products while safeguarding environmental interests.
- Thanks to the collaboration between Nice-Pak, government agencies, and environmental stakeholders, our products were consistently viewed as safe, effective, and environmentally responsible within the regulatory space.
- The successful representation of Nice-Pak Products Inc. in these meetings and committees resulted in more favorable regulatory outcomes, which allowed the company to maintain a competitive edge while contributing positively to the legislative landscape of flushable product standards.
This case study highlights my role in advocating for my client within critical government relations discussions. My ability to represent the company at industry committees and legislative forums ensured that flushable product technologies were accurately understood and supported by regulations, promoting both innovation and environmental stewardship.
Case Study 6: Nanofiber Wound Dressings for Diabetic Wounds
Client: Istanbul Textile and Apparel R&D Center- ITKIB (Istanbul Textile and Apparel Exporters Union)
Role: R&D Textile Project Manager
Challenge: Diabetic wounds require specialized treatments that promote healing while minimizing infection risk. The goal was to develop a nanofiber-based dressing that could enhance healing properties.
Solution: I spearheaded the development of a nanofiber wound dressing using a combination of materials like chitosan, silk, and polyester. The nanofibers were electrospun to create a breathable and highly absorbent material that promoted faster healing.
Results: The product was tested and proven effective, making a significant impact on healthcare applications for diabetic wound care. The project also received attention for its innovative use of nanotechnology in textile products.
Case Study 7: Reusable Fabric Floor Cleaning Pads
Client: Istanbul Textile and Apparel R&D Center - ITKIB (Istanbul Textile and Apparel Exporters Union)
Role: R&D Textile Project Manager
Challenge: The client wanted a cost-effective, environmentally friendly alternative to disposable cleaning pads. The solution needed to be durable and capable of handling industrial cleaning applications.
Solution: I led the design and development of a fully automated mass production line for reusable fabric floor cleaning pads. The product was created using advanced textile technology to ensure high absorbency and durability.
Results: The project successfully transitioned from R&D to full-scale production, providing a cost-effective and sustainable cleaning solution that was well-received in the commercial market.
Case Study 6: Wastewater Sludge Reduction and Water Reuse Project
Client: Largest Levi’s Manufacturer in Turkey - Denim Village
Role: R&D Textile Project Manager
Challenge: The textile manufacturing process generates significant wastewater and sludge, which can be harmful to the environment. The challenge was to develop a system that minimized waste and allowed for water reuse.
Solution: I led a project that utilized advanced filtration and oxidation methods to reduce sludge generation and recycle wastewater for reuse in the production process.
Results: This innovation not only reduced environmental impact but also led to cost savings in water management and waste disposal, contributing to the sustainability goals of the manufacturing plant.
Case Study 8: Developing Sustainable and Energy-Efficient Textiles
Client: Turkish Textile Factories
Role: R&D Textile Project Manager
Challenge: The client wanted to integrate energy-efficient technologies and reduce environmental impact within their textile production facilities.
Solution: I developed and implemented energy management systems, incorporating energy-saving devices and optimizing factory operations to reduce consumption. This involved working closely with engineering teams to integrate sustainable practices in manufacturing.
Results: The project resulted in substantial energy savings and a reduced carbon footprint, allowing the factories to maintain competitive advantages while meeting sustainability standards.
Case Study 11: Building an R&D Center from the Ground Up
Client: Istanbul Textile and Apparel R&D Center (ITKIB)
Role: Project Manager, R&D Center Construction and Equipment Installation
Challenge:
ITKIB (Istanbul Textile and Apparel Exporters Union) sought to establish a world-class R&D center to drive innovation in the textile and apparel industry, particularly in the fields of medical textiles and advanced filtration applications. This ambitious project involved designing and constructing a fully equipped facility, including the installation of advanced machinery such as industrial-scale nonwoven machines, fiber extruders, coating and laminating machines, yarn machines, and specialized nanofiber machines. Additionally, the project needed to accommodate research labs and small manufacturing machines for the rapid prototyping of textiles and materials.
Solution:
- Coordinating Design and Infrastructure Development:
I led the project from the very beginning, working with architects, civil engineers, and builders to design a facility optimized for both research and manufacturing. The design focused on flexibility and scalability, ensuring the building would accommodate future technological advancements in textiles. - Spearheaded the planning and design phase, ensuring a layout that maximized space for R&D labs, production lines, and machinery, while also incorporating sustainable building practices.
- Successfully navigated the process to obtain necessary permits and ensured compliance with all relevant safety and environmental regulations.
- Collaborating with Machinery Manufacturers:
To ensure the R&D center would be equipped with the latest textile production technology, I managed the procurement and installation of machinery, working with top manufacturers. This included: - Industrial-Scale Nonwoven Machines: Essential for producing advanced nonwoven fabrics used in medical and filtration applications, these machines provided the foundation for the R&D center's capabilities.
- Fiber Extruders, Coating, and Laminating Machines: These machines enabled the development of innovative textiles with enhanced properties for diverse industrial applications.
- Yarn Machines: These were crucial for the production of specialized yarns used in high-performance textiles.
- To support research into medical textiles and filtration materials, I also facilitated the installation of two advanced nanofiber electrospinning machines:
- Elmarco and Katotech Nanofiber Electrospinning Machines: These machines enabled the creation of nanofiber-based materials for medical applications, such as wound dressings and drug delivery systems. The electrospinning process produces ultra-fine fibers, ideal for creating breathable, bioactive materials for healthcare solutions. These two machine produced nanofiber filtration fabrics as well for applications in air and water filtration. The ultra-fine fibers provided exceptional filtration properties, which are crucial for high-efficiency air purifiers, water treatment, and personal protective equipment (PPE).
- Supervising Installation and Integration:
I oversaw the entire installation process, ensuring all machinery was correctly set up and integrated with the facility’s infrastructure. This involved: - Coordinating with installation teams and suppliers to ensure that nonwoven, fiber extrusion, coating, laminating, and yarn machines were properly installed.
- Leading troubleshooting and optimization efforts to ensure the machines operated efficiently and met the project’s high standards for performance.
- Setting Up Labs and Small-Scale Manufacturing Machines:
The R&D center required specialized laboratories for testing and product development. I coordinated the setup of various labs and small-scale manufacturing equipment, ensuring that the facility could support rapid prototyping, testing, and material development. This included: - Designing workflows to optimize the use of space for research, testing, and product development.
- Installing testing equipment for performance analysis and product validation, ensuring compliance with industry standards and regulatory requirements.
- Establishing small-scale manufacturing lines for prototyping new textile products.
- Project Management and Timely Delivery:
As project manager, I was responsible for ensuring that the project was completed on time, within budget, and according to specifications. This included: - Managing cross-functional teams, including architects, engineers, contractors, and suppliers.
- Coordinating timelines, budgets, and resources to ensure the seamless execution of the project.
- Regularly communicating progress to key stakeholders and resolving any issues that arose during construction and installation.
Results:
- The ITKIB R&D Center was successfully completed and is now a cutting-edge facility for textile innovation, equipped with advanced machinery for research, development, and testing.
- The R&D center serves as a critical hub for exploring medical textiles and filtration applications, advancing the textile industry’s capabilities in these high-demand areas.
- The center’s nanofiber machines have opened new avenues for the development of highly specialized textiles used in healthcare, environmental protection, and filtration technologies.
- The project was delivered on time and within budget, providing ITKIB with a state-of-the-art facility that supports the union’s ongoing mission to drive innovation and excellence within the textile and apparel industry.
This case study demonstrates my ability to manage complex, high-stakes projects that require collaboration across multiple disciplines. From design to construction to machinery installation, I played a pivotal role in bringing the ITKIB R&D Center to life, providing the resources and infrastructure necessary to support groundbreaking research and development in textiles.
Each of these projects represents my ability to blend creativity, problem-solving, and technical expertise to deliver high-quality, innovative solutions. I continue to seek out new challenges where I can apply my skills in product development, project management, and technical innovation to shape the future of various industries.